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- CSR Hebel Introduction
- CSR Hebel Benefits and Typical Applications
- CSR Hebel Regulatory Issues and Selecting a Hebel Party Wall
- CSR Hebel Performance Characteristics, Sound Transmission & Insulation
- CSR Hebel Fire Resistance Performance & Structural Provisions
- CSR Hebel Design & Detailing Considerations and Performance Responsibilities
- CSR Hebel System Components
- CSR Hebel Installation Guidelines
- CSR Hebel Panel Handling, Delivery & Storage
- CSR Hebel Construction Detail – 75mm Hebel Intertenancy 001
- CSR Hebel Construction Detail – 75mm Hebel Intertenancy 002
- CSR Hebel Appendix A & Appendix B
- CSR Hebel Designing for future living
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CSR Hebel Introduction
CSR Hebel
CSR Hebel is 100% owned by CSR Building Products Limited, one of Australia’s leading building products companies. CSR Hebel manufactures and markets a range of lightweight Autoclaved Aerated Concrete (AAC) products. The current product range includes blocks, reinforced panels, cladding panels and lintels for use in the residential and commercial construction industry. CSR Hebel also sells complimentary mortars, tools and accessories.
In 1989, CSR became involved with Hebel and established the Australian operation. Since then CSR Hebel has manufactured products that have won wide acceptance as innovative and environmentally friendly building materials. This is due to their lightweight yet solid nature, excellent thermal, fire and acoustic properties and design versatility. The inherent properties of CSR Hebel products help achieve quick and cost efficient construction practices as well as providing for comfortable operating environments inside the buildings all year round.
Design Overview
As environmental consciousness and social responsibility increases, CSR Hebel is striving to exceed these ideals and set new standards in building materials and residential living.
Designed for inner comfort
With CSR Hebel wall and floor solutions, clients can enjoy a comfortable interior in their home, and be comfortable with the choice for the environment. Manufacture of CSR Hebel materials uses a fraction of the energy and natural resources used in manufacturing conventional Designed for inner peace masonry, producing almost no waste or by-products. And CSR Hebel AAC’s highly efficient insulation saves power in heating or cooling the home.
Designed for inner peace
CSR Hebel wall and floor solutions help create a tranquil inner space. We have worked closely with acoustic experts and testing authorities to engineer inherently superior acoustics.
Designed for peace of mind
Although it’s remarkably lightweight, CSR Hebel AAC is solid and durable. CSR Hebel panels are reinforced with steel for extra strength. CSR Hebel is also extremely fire-resistant and is not a food source for termites from our wall and floor systems. They create a sound barrier to external noise and from other rooms within the home.
Designed to save
As they’re lightweight, CSR Hebel materials are quick to assemble, saving building time and costs. They also minimise the need for supporting materials, saving budget resources and energy.
Use CSR Hebel for Better Sound Insulation
With advances in technology (particularly the home theater system) and consumer’s demand for home listening pleasure the need for wall and floor systems offering excellent sound insulation has developed.
Recognising the unique properties of AAC, CSR Hebel was one of the first building products manufacturers to respond to this growing need by developing a range of acoustic wall systems. Since then the peace and amenity of thousands of multiunit households and commercial developments have benefited from Hebel PartyWall.
As of the 1st May 2004 the Australian Building Codes Board (ABCB) announced that the minimum Building Code of Australia (BCA) sound insulation requirements have been increased. CSR Hebel’s acoustic performance will help you reach the new standard, while also benefiting from the unique lightweight yet solid feel of CSR Hebel products.
Hebel Low Rise Multi-Residential Party Walls
Hebel Low Rise Multi-Residential Party Walls have been developed to provide an effective fire barrier and to satisfy the ever-growing demand for noise abatement in multi-residential framed dwellings. The systems provide cost effective, slender wall sections, with acoustic and fire performance conforming to and exceeding the BCA requirements. Hebel PartyWall systems can achieve Rw + Ctr ratings of 50dB or better.
These PartyWall systems consist of specific combinations of Hebel PowerPanel, CSR Bradford insulation and CSR Gyprock plasterboard or CSR Cemintel fibre cement sheet.
These are used to create a symmetrical wall system, which have minimal components and are relatively compact. The resulting walls exhibit high acoustic insulation and fire resistance performance, which have been proven through registered test facilities.
The primary component of the wall is the Hebel PowerPanel, which is a 75mm thick, steel reinforced panel, manufactured from CSR Hebel AAC. The AAC in CSR Hebel products is manufactured from sand, lime and cement, to which a gas-forming agent is added. The liberated gas expands the mixture, forming extremely small, finely dispersed air pockets, resulting in lightweight aerated concrete.
As with other CSR Hebel products, Hebel PowerPanel exhibits excellent thermal and fire resistance properties. Hebel PowerPanel is lightweight and easily handled, typically by only two people.
CSR Hebel Benefits and Typical Applications
The many benefits of using Hebel PartyWall in low rise multi-residential construction include:
- Acoustic Performance: Significantly reduced sound transmission between units and rooms.
- Good Impact Noise Resistance: 75mm Hebel Intertenancy 001 has discontinuous construction and can be selected to reduce the transfer of impact noise.
- Fire Protection: Tested systems have very good fire rating properties.
- Lightweight: Lighter loads on structures compared to masonry block, for equivalent Rw + Ctr rating.
- Slender Walls: Wall thicknesses range from 275 to 325mm.
- Cost Effective: Cost savings compared to traditional masonry construction.
- No Wet Trades: Less mess and a cleaner, safer work area.
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Less Wastage: Greatly reduced waste, as panels are available in a range of standard lengths. This allows for best suited panel length selection, which eliminates or reduces off-cut waste.
- Speed of Construction: Fast installation and assembly speeds with smaller construction crew requirements.
- Security: Steel reinforced AAC panels provide a high degree of security between units.
- Thermal Resistance: Excellent thermal resistance.
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Technical Support: Competent technical staff can assist with systems information. The following images show a typical two storey Hebel Party Wall installation.
Typical Applications
Hebel PartyWall systems detailedin this guide are loadbearing or nonloadbearing party wall solutions for low rise multi-residential framed construction. These wall configurations consist of Hebel PowerPanel panels secured to the structural loadbearing framing A distinct difference between the systems is the PowerPanel to framing connection methods and the resulting acoustic performance qualities. 75mm Hebel Intertenancy 001 utilises an aluminium bracket system. The bracket system provides the wall with a ‘Discontinuous Construction’ rating.
75mm Hebel Intertenancy 002 offers a top hat connection where the panel is secured to the framing with horizontal steel top hats.
CSR Hebel Design & Detailing Considerations and Performance Responsibilities
Control Joints
Control joints must be provided at a maximum of 6m spacing. Recommended control joint widths should be 10mm minimum between Hebel PowerPanel and another building component. Control joints must also be provided to coincide with any control joint in the main structure. Larger joint width maybe required to accommodate building movements, and these values shall be nominated by the designer. The top hat and back to back track must be discontinuous at a structural control joint.
Wet Area Wall Construction
Wet area wall construction requires a system that enables services to be installed in a cavity. All plumbing should be acoustically treated as required by the BCA. All wet area walls shall be lined and waterproofed in accordance with Australian standards and to BCA
requirements. Gyprock Aquachek or Cemintel Fibre Cement Wallboard are suitable lining materials for wet area applications.
Non-Hebel Components Used in Party Wall
Components, which are not manufactured by CSR Hebel, such as CSR Gyprock plasterboard, timber and steel stud wall frames, CSR Bradford insulation and others must be designed, installed and handled in accordance with their manufacturer’s guidelines and
recommendations.
CSR Building Products Limited, guarantees only the products that are manufactured by CSR Building Products Limited, not the components, products or services supplied by others.
Design, Detailing and Performance Responsibilities
CSR Hebel engages independent acoustic testing laboratories to test and report on the performance of a wall in accordance with the relevant Australian Standards. Consultants use these reports as the basis for opinions (estimates of laboratory performance) they issue for variations or different arrangements to the tested system, and also to design
and specify walls that meet appropriate criteria for a particular project. Using their experience, consultants will make judgement s about on-site installed performance of various walls. The performance levels of walls documented in this Design Guide are either what is reported in a test or the documented opinion of an consultant.
Performance in projects is typically the responsibility of;
Project Consultants (Acoustic, Fire, Structural, etc.):
- Opinions on expected laboratory performance of wall configurations that vary from actual test configuration, such as substitution products and components.
- Judgements about expected field performance using laboratory test reports and practical experience.
- Design, specification and certification of acoustic, fire, structural and any other required performance for individual projects. This involves the design and selection of building elements, such as walls and floors and their integration in the building considering the following:
• Interface of different building elements and to the structure/substrate
• Wall and floor junctions
• Penetrations
• Flanking issues
• Room/building geometry
• Acoustic field testing
Project Certifier &/or Builder:
- Identifying the performance requirements for the project in accordance with the Building Code of Australia and clearly communicating this to relevant parties.
- Applicability of any performance requirements supplied by CSR Hebel including tests and opinions for the project.
- The project consultant’s responsibilities detailed above if one is not engaged in the project.
CSR Hebel does not provide consulting services. CSR Hebel only provides information that has been prepared by others and therefore shall not be considered experts in the field. Any party using the information contained in this design guide or supplied by CSR Hebel in the course of a project must satisfy themselves that it is true, accurate and appropriate for the application, consequently accepting responsibility for its use.
It is the responsibility of the architectural designer and engineering parties to ensure that the details in this design guide are appropriate for the intended application. The recommendations of this guide are formulated along the lines of good building practice, but
are not intended to be an exhaustive statement of all relevant data. CSR Hebel accepts no responsibility for, or in connection with, the quality of the recommendations or their suitability for any purpose when installed.
CSR Building Products Limited is not responsible for the performance of constructed walls, including field performance, and does not interpret or make judgements about performance requirements in the Building Code of Australia.
CSR Hebel System Components
Hebel PowerPanel
The core component of Hebel PartyWall systems is the 75mm thick, steel mesh reinforced Hebel PowerPanel. The panel is manufactured in a range of stock sizes with a nil edge profile, as detailed in Table 12.1.
Hebel Mortar
Hebel Mortar is used to provide a level base for panel installation as well as providing acoustic and fire protection at the base of the panels. Used in some 75mm Hebel Intertenancy 001 & 002 wall base arrangements. Supplied in 20kg bags.
Hebel Adhesive
Hebel Adhesive is used for bonding the panels together at vertical joints. Supplied in 20kg bags.
Hebel Patch
Minor chips or damage to panels are to be repaired using Hebel Patch. Supplied
in 10kg bags.
Anti-corrosion Coating Agent
Reinforcement exposed when panels are cut shall be coated with a liberal application of Fentak.
Deflection Head Track
For positioning and restraining the bottom and mid connection of the
panels. Galvanised deflection head track Rondo Nº498 76 x 50 x 0.75mm BMT or Rondo Nº402 76 x 35 x 0.75mm BMT
Wall Brackets
The brackets are proprietary components which enable the Hebel PowerPanel to be fixed to the wall frame. This provides a cavity space, which can result in increased acoustic insulation performance. The bracket is nominally 75 x 40 x 1.6mm x 50mm wide aluminium angle. Used in 75mm Hebel Intertenancy 001.
Top Hat Section
The top hat detailed in this guide is the Lysaght Topspan 22. In 75mm Hebel Intertenancy 002, the top hats are used to fix the Hebel PowerPanel to the structural support framing. For alternative top hat types, the top hat manufacturer or project engineer will be responsible for approving the substitute product as adequate for performance requirements.
In 75mm Hebel Intertenancy 001, the top hats are used to provide easy alignment of the panels during installation. The top hats are installed temporarily between the framing and panels, and MUST BE removed after the aluminium brackets are installed.
CSR Bradford Insulation
75mm Hebel Intertenancy 001 and 002 systems incorporate CSR Bradford Insulation materials. Tables 12.2 and 12.3 present basic information on the glasswool and polyester insulation materials.
Hebel PartyWall systems that use Bradford Glasswool insulation generally have a better acoustic performance than systems using Polyester insulation. Additional information regarding Bradford insulation materials is available from CSR Bradford.
Fasteners & Fixings
Gyprock Plasterboard
75mm Hebel Intertenancy 001 and 002 incorporate Gyprock Plasterboard on both sides. The type, thickness and densities of plasterboard will be as per the specified wall requirements. Additional information is available from CSR Gyprock.
Fire & Acoustic Sealant
To attain the specified FRL and/or Rw requirements, all perimeter gaps and penetrations must be carefully and completely sealed with an appropriate flexible polyurethane (fire and acoustic rated) sealant installed to manufacturer’s specifications.
Backing Rod
Backing rod is used to enable correct filling of joints with sealant. It is recommended that backing rod be of open cell type to enable sealant to cure from behind. The diameter of backing rod must be appropriate for the width of the gap being filled.
CSR Hebel Panel Handling, Delivery & Storage
Manual Handling
CSR Hebel recommends using a trolley or other mechanical apparatus to move the panels around the work site. Manual handling where people physically move a panel, should be kept to a minimum, with the weight being supported by an individual kept as small as possible. Any concerns regarding the weight to be handled should be discussed with the panel installation contractor.
To minimise the possibility of manual handling injuries, CSR Hebel suggests the following:
- Use mechanical aids, such as trolleys, forklifts, cranes and levers, or team lifting to move panels.
- Keep the work place clean to reduce the risk of slips, trips and falls, which can cause injury.
- Plan the sequence of installation to minimise panel movements and avoid awkward lifts.
- Train employees in good lifting techniques to minimise the risk of injury.
Health, Safety & Personal Protective Equipment (PPE)
CSR Hebel AAC products are cement-based, which may irritate the skin, resulting in itching and occasionally a red rash. The wearing of gloves and suitable clothing to reduce abrasion and irritation of the skin is recommended when handling CSR Hebel AAC and other concrete products. Approved respirators (AS/NZS1715 and AS/NZ1716) and eye protection (AS1336) should be worn at all times when cutting and chasing. Refer to the appropriate CSR Hebel Material Safety Data Sheet (MSDS). For further information, contact CSR Hebel or visit the website.
Cutting
The use of power tools when cutting concrete products may cause dust, which contains respirable crystalline silica, with the potential to cause bronchitis, silicosis and lung cancer after repeated and prolonged exposure. When using power or hand tools, on CSR Hebel products, wear a P1 or P2 respirator and eye protection. When cutting, routing or chasing CSR Hebel products with power tools, use dust extraction equipment and wear hearing protection.
Refer to the appropriate CSR Hebel MSDS. For further information, contact CSR Hebel or visit the website.
Reinforcement exposed during cutting is to be coated with a liberal application of CSR Hebel anti-corrosion coating agent.
Trolley Assisted Handling
CSR Hebel has developed a trolley to allow easier and safer handling of Hebel PowerPanel on-site (refer Image 14.1). There is a range of trolleys to suit panels from 1.2m to 3.9m in length.
Guidelines for handling Hebel PowerPanel using the Hebel PowerPanel Trolley or panel lifters are detailed in Technical Bulletin, CSR Hebel PowerPanel Handling & Installation Guidelines, NºHTB791.
Hebel PowerPanel Trolley for 2700mm panels Typical Personal Protective Equipment
Delivery & Storage
Unloading Panels
Panels shall be unloaded and moved with only approved lifting devices. Before use, the lifting devices should be checked for the required lifting tags. Panels should be unloaded as close as possible to the intended installation area. This will increase work efficiency and minimise the need for secondary lifting.
Note: Secondary handling increases the risk of panel damage. The repair of damage sustained during lifting and moving is the responsibility of the lifter. Where damage is excessive, panels must be replaced.
Storage
All materials must be kept dry and preferably stored undercover. Care should be taken to avoid sagging or damage to ends, edges and surfaces.
All CSR Hebel products must be stacked on edge and properly supported off the ground, on a level platform. Panel bundles can be stacked two high. The project engineer should be consulted as to the adequacy of the structure to support the stacked bundles. Each bundle contains 10 panels (refer Detail 15.1). Where bundles are stacked two high, the supporting cleats must be vertically aligned, to ensure minimal bending of the lower panels. Refer to Detail 15.2.
If Hebel PowerPanel is stored outside, it must be stored off the ground and protected from the weather. Only single bundles positioned on the ground can be opened. To provide a level surface, we recommend placing temporary joists beneath the supporting cleats.
CSR Hebel Construction Detail – 75mm Hebel Intertenancy 001
Overview of 75mm Hebel Intertenancy 001 System
Construction Details for 75mm Hebel Intertenancy 001
Roof Valley for 75mm Hebel Intertenancy 001
Roof Parapet for 75mm Hebel Intertenancy 001
Junction Details for 75mm Hebel Intertenancy 001
ExternalWall corner Junction for 75mm Hebel Intertenancy 001
CSR Hebel Construction Detail – 75mm Hebel Intertenancy 002
1 Overview of 75mm Hebel Intertenancy 002 System
* NOT SUITABLE FOR STEEL FRAME CONSTRUCTION. NOT DEEMED DIS CONTINUOUS CONSTRUCTION.
Note: Detailing of elements, such as flashings, gutters, capping, roofing, etc. shown in this section are for indicative purposes only.
Vertical Cross Section of 75mm Hebel Intertenancy 002
*Not suitable for steel frame construction. Not deemed discontinuous construction.
2 Construction Details for 75mm Hebel Intertenancy 002
*Not suitable for steel frame construction. Not deemed discontinuous construction.
Junction Details for 75mm Hebel Intertenancy 002
CSR Hebel Designing for future living
CSR Hebel is a quality building product, and is backed by CSR Building Products Limited. Further details on engineering and building with Hebel systems are available in the CSR Hebel Technical Manual.
Health & Safety
Information on any known health risks of our products and how to handle them safely is on their packaging and/or the documentation accompanying them. Additional information is listed in the Material Safety Data Sheet (MSDS). To obtain a copy of a MSDS, download from Tech Support > MSDS. Contractors are required by law to perform their own risk assessments before undertaking work. CSR Hebel has sample Safe Work Method Statements (SWMS) to assist in this. To obtain a sample SWMS, refer also to the above sources.
Performance & Certification
CSR Hebel is a business of CSR Building Products Limited A.B.N. 55 008 631 356. It is a manufacturer and supplier of CSR Hebel Autoclaved Aerated Concrete (AAC) products. Because it is a manufacturer and supplier only, CSR Hebel does not employ people qualified as Accredited or Principal Cer tifiers. CSR Hebel is therefore unable to provide Construction Compliance Cer tificates or Statements of Compliance. CSR Hebel conducts appropriate testing of its products and systems to determine performance levels. These include structural, fire and acoustic tests. Testing is conducted and cer tified by appropriate specialists in these fields. When using CSR Hebel products and systems in specific projects, such specialists should be consulted to ensure compliance with the Building Code of Australia and relevant Australian Standards.
Guarantee
CSR Hebel guarantees the products manufactured by itself and the systems described in CSR Hebel literature for 7 years, subject to the terms and conditions of the CSR Hebel Guarantee which can be inspected in the CSR Hebel website.
CSR Hebel does not however guarantee the components, products or services, such as installation, supplied by others. CSR recommends that only products, components and systems recommended by it be used.
Disclaimer
The information presented herein is supplied in good faith and to the best of our knowledge was accurate at the time of preparation. The provision of this information should not be construed as a recommendation to use any of our products in violation of any patent rights or in breach of any statute or regulation. Users are advised to make their own determination as to the suitability of this information in relation to their par ticular purpose or specific circumstances. Since the information contained in this document may be applied under conditions beyond our control, no responsibility can be accepted by CSR Hebel‚ or its staff for any loss or damage caused by any person acting or refraining from action as a result of misuse of this information.
