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CSR Hebel Introduction
CSR Hebel
CSR Hebel is 100% owned by CSR Building Products Limited, one of Australia’s leading building products companies. CSR Hebel manufactures and markets a range of lightweight Autoclaved Aerated Concrete (AAC) products. The current product range includes blocks, reinforced panels, cladding panels and lintels for use in the residential and commercial construction industry. CSR Hebel also sells complimentary mortars, tools and accessories.
In 1989, CSR became involved with Hebel and established the Australian operation. Since then CSR Hebel has manufactured products that have won wide acceptance as innovative and environmentally friendly building materials. This is due to their lightweight yet solid nature, excellent thermal, fire and acoustic properties and design versatility. The inherent properties of CSR Hebel products help achieve quick and cost efficient construction practices as well as providing for comfortable operating environments inside the buildings all year round.
Design Overview
As environmental consciousness and social responsibility increases, CSR Hebel is striving to exceed these ideals and set new standards in building materials and residential living.
Designed for inner comfort
With CSR Hebel wall and floor solutions, clients can enjoy a comfortable interior in their home, and be comfortable with the choice for the environment. Manufacture of CSR Hebel materials uses a fraction of the energy and natural resources used in manufacturing conventional Designed for inner peace masonry, producing almost no waste or by-products. And CSR Hebel AAC’s highly efficient insulation saves power in heating or cooling the home.
Designed for inner peace
CSR Hebel wall and floor solutions help create a tranquil inner space. We have worked closely with acoustic experts and testing authorities to engineer inherently superior acoustics.
Designed for peace of mind
Although it’s remarkably lightweight, CSR Hebel AAC is solid and durable. CSR Hebel panels are reinforced with steel for extra strength. CSR Hebel is also extremely fire-resistant and is not a food source for termites from our wall and floor systems. They create a sound barrier to external noise and from other rooms within the home.
Designed to save
As they’re lightweight, CSR Hebel materials are quick to assemble, saving building time and costs. They also minimise the need for supporting materials, saving budget resources and energy.
Use CSR Hebel for Better Sound Insulation
With advances in technology (particularly the home theater system) and consumer’s demand for home listening pleasure the need for wall and floor systems offering excellent sound insulation has developed.
Recognising the unique properties of AAC, CSR Hebel was one of the first building products manufacturers to respond to this growing need by developing a range of acoustic wall systems. Since then the peace and amenity of thousands of multiunit households and commercial developments have benefited from Hebel PartyWall.
As of the 1st May 2004 the Australian Building Codes Board (ABCB) announced that the minimum Building Code of Australia (BCA) sound insulation requirements have been increased. CSR Hebel’s acoustic performance will help you reach the new standard, while also benefiting from the unique lightweight yet solid feel of CSR Hebel products.
Hebel Low Rise Multi-Residential Party Walls
Hebel Low Rise Multi-Residential Party Walls have been developed to provide an effective fire barrier and to satisfy the ever-growing demand for noise abatement in multi-residential framed dwellings. The systems provide cost effective, slender wall sections, with acoustic and fire performance conforming to and exceeding the BCA requirements. Hebel PartyWall systems can achieve Rw + Ctr ratings of 50dB or better.
These PartyWall systems consist of specific combinations of Hebel PowerPanel, CSR Bradford insulation and CSR Gyprock plasterboard or CSR Cemintel fibre cement sheet.
These are used to create a symmetrical wall system, which have minimal components and are relatively compact. The resulting walls exhibit high acoustic insulation and fire resistance performance, which have been proven through registered test facilities.
The primary component of the wall is the Hebel PowerPanel, which is a 75mm thick, steel reinforced panel, manufactured from CSR Hebel AAC. The AAC in CSR Hebel products is manufactured from sand, lime and cement, to which a gas-forming agent is added. The liberated gas expands the mixture, forming extremely small, finely dispersed air pockets, resulting in lightweight aerated concrete.
As with other CSR Hebel products, Hebel PowerPanel exhibits excellent thermal and fire resistance properties. Hebel PowerPanel is lightweight and easily handled, typically by only two people.
CSR Hebel Regulatory Issues and Selecting a Hebel Party Wall
Dwellings Constructed Side-By-Side on a Single Allotment
Where it is proposed to construct single dwellings side-by-side on a single allotment the internal wall between dwellings is a fire separating wall as defined in the BCA. The fire separating wall must start from the ground level (top of concrete footings or top of floor slab) and achieve a 60/60/60 FRL if load bearing, or –/60/60 FRL if nonload bearing. The wall must go to the underside of a non-combustible roof covering and any gaps be filled with fireresisting material as described in Detail 3.7.1.11 of Volume Two of the BCA.
Dwellings Constructed Side-By-Side on Separate Allotments
Where it is proposed to construct single dwellings side-by-side on separate allotments, or if subsequent subdivision is proposed, the wall might also be considered an external wall and each dwelling may be required to have its own wall starting from the ground level (top of concrete footings or top of floor slab) and each achieving a 60/60/60 FRL if load bearing, or –/60/60 FRL if non-load bearing. Contact your local authorities, as there may also be applicable legislation or discretionary powers available to vary these provisions.
Dwellings Constructed SideBy-Side on a Single Allotment Where Subdivision May Subsequently Occur
Where it is proposed to construct single dwellings side by side on a single allotment and it is known that subsequent subdivision will occur, or that subdivision might occur (and this will probably apply to most multi-dwelling developments) then, after subdivision, the internal fire separation wall might also be considered an external wall and each dwelling may be required to have its own wall starting from the ground level (top of concrete footings or top of floor slab) and achieving a 60/60/60 FRL if load bearing, or –/60/60 FRL if non-load bearing. Contact your local authorities, as there may also be applicable legislation or discretionary powers available to vary these provisions.
Hebel PartyWall Solutions in tiered applications
Where the internal fire separation wall extends beyond the roof line on one side only and becomes an external wall, contact CSR Hebel Engineering Services for advice on PowerWall external wall solutions.
Compliance with the Building Code of Australia (BCA)
All building solutions, such as walls, floors, ceilings, etc. must comply with the regulations outlined in the Building Code of Australia (BCA) or other authority.
The BCA is a performance based document, and is available in two volumes which align with two groups of ’Class of Building’: Volume 1 – Class 2 to Class 9 Buildings; and Volume 2 – Class 1 & Class 10 Buildings – Housing Provisions. Each volume presents regulatory Performance Requirements for different Building Solutions for various classes of buildings and performance provisions.
These Performance Provisions include:
- Structure
- Fire Resistance
- Damp & Weatherproofing
- Sound Transmission & Insulation
- Energy Efficiency
This design guide presents tables and information necessary to design a Hebel PartyWall installation that complies with the Performance Requirements of the BCA. The designer must check the adequacy of the building solution for Performance Requirements outlined by the appropriate authority.
STEP 1: Scan the ‘System Selection’ table for the required characteristics.
STEP 2: Turn to Section 6.0 and select the appropriate Hebel PartyWall solution.
STEP 3: Confirm the selected Hebel PartyWall solution has adequate Fire Resistance Level (FRL) rating and acoustic performance level.
STEP 4: If an appropriate Hebel PartyWall can not be selected, contact CSR Hebel Engineering Services for advice.
System Selection for Hebel Low Rise Party Wall
CSR Hebel Construction Detail – 75mm Hebel Intertenancy 002
1 Overview of 75mm Hebel Intertenancy 002 System
* NOT SUITABLE FOR STEEL FRAME CONSTRUCTION. NOT DEEMED DIS CONTINUOUS CONSTRUCTION.
Note: Detailing of elements, such as flashings, gutters, capping, roofing, etc. shown in this section are for indicative purposes only.
Vertical Cross Section of 75mm Hebel Intertenancy 002
*Not suitable for steel frame construction. Not deemed discontinuous construction.
2 Construction Details for 75mm Hebel Intertenancy 002
*Not suitable for steel frame construction. Not deemed discontinuous construction.


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